目的: 研究示踪气体法在管制玻璃注射剂瓶包装系统密封完整性考察上的运用。方法: 以氦气作为示踪气体,采用真空模式,用10-6、10-7、10-9 Pa·m3·s-1标准漏孔测试系统适应性后,激光钻孔制备阳性样品,对阳性对照样品、阴性对照样品及测试样品分别进行充氦处理和氦气泄漏率检测,考察管制玻璃注射剂瓶包装系统的密封完整性。结果: 建立了氦质谱(真空模式)对管制注射剂瓶与胶塞的包装系统密封性的考察方法,并经过验证,对3批管制玻璃注射剂瓶包装密封完整性检测结果均小于6.0×10-7 Pa·m3·s-1。结论: 采用氦质谱(真空模式)灵敏度较高,满足注射剂药品质量控制要求,能够作为管制玻璃注射剂瓶包装系统的密封完整性的有效考察手段,操作简单,结果真实可靠。
Objective: To study the application of the tracer gas method in the inspection of the integrity of the tubular glass injection vial packaging system. Methods: Using helium as the tracer gas, in vacuum mode, testing the suitability of the system with 10-6 Pa·m3·s-1, 10-7 Pa·m3·s-1, 10-9 Pa·m3·s-1 leak standard, positive controls were prepared by laser drilling. Positive controls, negative controls and test samples were filled with helium. And then helium leak rate was tested, and the container closure integrity of the glass injection vial packaging system was investigated. Results: The testing method of the helium mass spectrometry (vacuum mode) for the integrity of the glass injection vial packaging system was established and verified. The test results of three batches of samples were all less than 6.0×10-7 Pa·m3·s-1. Conclusion: Helium mass spectrometry (vacuum mode) has high sensitivity and can meet the quality control requirements of injection drugs. It can be used as an effective means of inspecting the integrity of the tubular glass injection vial packaging system. The operation is simple and the results are true and reliable.
[1] FDA Guidance for Industry. Container and Closure System Integrity Testing in Lieu of Sterility Testing as a Component of the Stability Protocol for Sterile Products[S].2008
[2] Parenteral Drug Association. Technical Report No. 27 Pharmaceutical Packaging Integrity[J].PDA J Pharma Sci Technol, 1998, 52(S2): 17
[3] 陈江, 王俊苏, 关天横, 等. 注射剂包装密封完整性检测技术研究进展[J].中国药业, 2021, 30(2): 5
CHEN J, WANG JS, GUAN TH, et al. Research progress of container closure integrity test of injections[J].China Pharm, 2021, 30(2): 5
[4] 封二飞. 无菌药品包装完整性研究[J].中国医药工业杂志, 2019, 50(11): 1352
FENG EF. Research of sterile products packaging integrity[J].Chin J Pharm, 2019, 50(11): 1352
[5] United States Pharmacopeia. General Chapter 1207.2. Package Integrity Leak Test Technologies[S].2016
[6] 郭涤亮, 董武军, 马骏威, 等. 《美国药典》<1207>无菌药品包装系统密封性评估的介绍与解读[J].中国新药杂志, 2021, 30(10): 880
GUO DL, DONG WJ, MA JW, et al. Introduction and interpretation of USP<1207>package integrity evaluation for sterile products[J].Chin J New Drugs, 2021, 30(10): 880
[7] ASTM F 2391-05(2016) Measuring Package and Seal Integrity Using Helium as the Tracer Gas[S].2016
[8] 国家药品监督管理局药品审评中心.化学药品注射剂仿制药质量和疗效一致性评价技术要求[EB/OL]. 2020 [2022-02-09]. https://www.cde.org.cn/main/news/viewInfoCommon/d9c6f118b773f54e8feba3519bf78a11
Center for Drug Evaluation, NMPA. Technical Requirements for Quality and Efficacy Consistency Evaluation of Generic Drugs for Chemical Injections[EB/OL]. 2020 [2022-02-09]. https://www.cde.org.cn/main/news/viewInfoCommon/d9c6f118b773f54e8feba3519bf78a11
[9] 国家药品监督管理局药品审评中心. 化学药品注射剂包装系统密封性研究技术指南(试行)[EB/OL]. 2020 [2022-02-09]. https://www.cde.org.cn/main/news/viewInfoCommon/8a4f9f16844fbed617f8e8ed59485c1d
Center for Drug Evaluation, NMPA. Guideline to container-closure integrity test for chemical injections (Trial)[EB/OL]. 2020 [2022-02-09]. https://www.cde.org.cn/main/news/viewInfoCommon/8a4f9f16844fbed617f8e8ed59485c1d
[10] MORRICAL BD, GOVERDE M, GRAUSSE J, et al. Leak testing in parenteral packaging: establishment of direct correlation between helium leak rate measurements and microbial ingress for two different leak types[J].PDA J Pharm Sci Technol, 2007, 61(4): 226
[11] KIRSCH LE, NGUYEN L, MOECKLY CS, et al. Pharmaceutical container/closure integrity Ⅱ: the relationship between microbial ingress and helium leak rates in rubber-stoppered glass vials[J].PDA J Pharm Sci Technol, 1997, 51(5): 195
[12] ALIASKARISOHI S, HOGREVE M, LANGLOIS C, et al. Single-use system integrity Ⅰ: using a microbial ingress test method to determine the maximum allowable leakage limit(MALL)[J].PDA J Pharm Sci Technol, 2019, 73(5): 459
[13] PELAEZ SS, MAHLER HC, HERDLITSCHKA C, et al. Comparing physical container closure integrity test methods and artificial leak methodologies[J].PDA J Pharm Sci Technol, 2019, 73(3): 220
[14] USP. General Chapter 1207. 3. Package Seal Quality Test Technologies[S].2016
[15] MATHAES R, MAHLER HC, ROGGO Y, et al. Impact of vial capping on residual seal force and container closure integrity[J].PDA J Pharm Sci Technol, 2016, 70(1): 12
[16] GEHRMANN MR, MCANDREW TP. Long-term study of container closure integrity of rubber glass vial systems by multiple methods[J].PDA J Pharm Sci Technol, 2020, 74(1): 147
[17] Parenteral Drug Association. Technical Report No.86 Industry Challenges and Current Technologies for Pharmaceutical Package Integrity Testing[R].2021: 28